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  • Roll-to-Roll Laser Scribing & Edge-Cleaning System​
  • Roll-to-Roll Laser Scribing & Edge-Cleaning System​
  • Roll-to-Roll Laser Scribing & Edge-Cleaning System​
  • video

Roll-to-Roll Laser Scribing & Edge-Cleaning System​

Precision Scribing: Achieve sub-micron accuracy for flawless thin-film patterning. High-Speed R2R Processing: Maximize throughput with continuous roll-to-roll automation. Non-Contact Edge Clearing: Eliminate micro-cracks & contamination, ensure clean edges. Versatile Material Handling: Process ITO, PET, PI, copper & more with ease.
  • Le Cheng
  • Shanghai
  • Three months
  • Fifty sets within the year

Roll-to-Roll Laser Edge Cleaning Equipment

Application Field:
Laser edge cleaning for thin-film solar cells.

Structural Features:

  • Three-station design incorporating an unwinding mechanism, laser processing host, and rewinding mechanism

  • Edge-cleaning modules mounted on a fixed gantry structure, with irradiation from the upper coated surface

  • Optical system capable of simultaneous edge cleaning using multiple lasers and optical modules

  • Highly integrated automation control system, optical processing system, and imaging system for stable and reliable operation

    Roll-to-Roll Laser Scribing & Edge-Cleaning System​

Product Advantages:

  • Multiple independently controlled edge-cleaning axes and optical modules with flexible parameter settings – no mutual interference during simultaneous operation for high efficiency

  • Independent following-type dust collection port with excellent dust removal performance

  • Triple-vision edge detection and positioning system ensures higher edge-cleaning positional accuracy

    Roll to roll laser scribing systems

Typical Applications:
In thin-film solar cell production, this equipment is used to remove excess materials or coatings from cell edges, significantly improving cell performance and quality. For instance:

  1. Mass Production Lines: Enables rapid, high-efficiency edge cleaning in large-scale manufacturing facilities by leveraging its multi-axis/multi-module simultaneous operation capability

  2. Precision Processing: The triple-vision positioning system ensures micron-level accuracy for critical edge treatment processes

  3. Flexible Manufacturing: Adaptable to various thin-film solar cell designs (e.g., CIGS, CdTe) with customizable parameter settings for different coating materials

  4. Clean Production: Integrated dust collection system maintains clean processing environments while meeting industrial emission standards

The equipment particularly excels in:

  • High-throughput production environments requiring >95% edge-cleaning consistency

  • Next-generation solar cells demanding <50μm edge treatment precision

  • Automated lines where seamless integration with upstream/downstream processes is crucial

Laser edge deletion equipment

  


  • How long does it take from equipment ordering to official production when cooperating with Locsen?

    The overall timeline varies depending on equipment specifications and production line scale. For standalone equipment, standard models require a 45-day manufacturing cycle, with total duration (including shipping and installation) of approximately 60 days. Customized equipment requires an additional 30 days based on technical requirements. For complete line solutions: • 100MW-level production lines require ~4 months for planning, equipment manufacturing, installation, and commissioning • GW-level production lines require ~8 months We provide detailed project schedules with dedicated managers ensuring seamless coordination. Example: A client's 1GW perovskite production line was completed 15 days ahead of schedule through parallel equipment manufacturing and facility construction.
  • Does Locsen offer suitable equipment and partnership solutions for startup perovskite companies

    Locsen offers a "Phased Partnership Program" specifically designed for perovskite startups. For the initial R&D phase, we provide compact pilot-scale equipment (e.g., 10MW laser scribing systems) bundled with essential process packages to facilitate technology validation and product iteration. During scale-up phases, startups qualify for upgrade benefits: • Core modules from pilot equipment can be traded in with value deduction toward production-line machinery • Optional technical collaboration including process development support and experimental data sharing This program has successfully enabled multiple startups to transition smoothly from lab to pilot production while mitigating early-stage investment risks.
  • Can Locsen's equipment handle perovskite solar cells of varying sizes? What is the maximum supported dimension?

    Locsen's laser equipment features exceptional size compatibility, capable of processing perovskite solar cells ranging from 10cm×10cm to 2.4m×1.2m. For oversized cell processing (e.g., 12m×2.4m rigid substrates), we offer customized gantry-type laser systems with multi-laser-head synchronization to ensure both precision and throughput. • Proven Performance: Successfully processed 1.2m×0.6m cells with industry-leading scribing accuracy (±15μm) and uniformity (>98%) • Modular Design: Swappable optical modules adapt to varying thicknesses (0.1-6mm) • Smart Calibration: AI-assisted real-time beam alignment compensates for substrate warpage
  • Does Locsen provide tailored laser solutions for all key production stages of perovskite solar cells?

    Yes, Locsen provides comprehensive laser processing solutions covering the entire perovskite solar cell production chain: P0 Laser Marking: For cell identification post-film deposition P1/P2/P3 Laser Scribing: Precision patterning of • Transparent conductive layers (P1) • Perovskite active layers (P2) • Back electrodes (P3) P4 Edge Isolation: Micron-level edge trimming to prevent short-circuiting Tandem Cell Modules: Dedicated laser etching systems for multi-material layer processing Our integrated equipment ecosystem ensures all laser processing requirements are met with: • ≤20μm alignment accuracy across layers • Thermal Affect Zone controlled under 5μm • Modular platforms supporting R&D to GW-scale production
  • What composition tolerance ranges do Locsen's tools support for variant perovskite formulations?

    Locsen's laser systems demonstrate exceptional adaptability to diverse perovskite compositions. • Preloaded Parameters: Optimized settings for mainstream formulations (e.g., FAPbI₃, CsPbI₃) in the laser recipe library enable instant operator access • R&D Support: For novel compositions (e.g., Sn-based perovskites), our team delivers: Custom wavelength/fluence calibration within 72 hours Performance validation ensuring <1% PCE degradation post-processing • Smart Compensation: On-board spectroscopy modules monitor reflectivity in real-time, automatically adjusting: Pulse duration (20-500ns) Beam profile (Top-hat/Gaussian) Energy density (0.5-3J/cm²) Technical Highlights: ▸ Tolerance for ±15% stoichiometric variation in Pb:Sn ratios ▸ Support for 2D/3D hybrid phase patterning ▸ Non-contact processing avoids cross-contamination

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