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  • Outdoor Multi-Channel PV Module Aging Test System
  • Outdoor Multi-Channel PV Module Aging Test System
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Outdoor Multi-Channel PV Module Aging Test System

Multi-channel design enables real outdoor parallel testing. Built-in MPPT tracking captures true field power output. Environmental monitoring keeps every test fully traceable. Automated software supports 24/7 unattended aging studies.
  • Le Cheng
  • Shanghai
  • Three months
  • Fifty sets within the year

Product Description

The Outdoor Multi-Channel PV Module Aging Test System is a high-throughput photovoltaic testing platform designed for long-term outdoor performance monitoring and reliability evaluation of solar modules. The system is especially suitable for emerging photovoltaic technologies such as perovskite solar cells, tandem solar cells, and thin-film photovoltaic modules, where real outdoor validation is critical for product development and stability assessment.

The system integrates a multi-channel electrical testing unit, relay switching system, environmental monitoring modules, data acquisition hardware, and intelligent control software into one complete outdoor testing solution. By enabling multiple photovoltaic samples to be tested simultaneously under real sunlight conditions, the system greatly improves testing efficiency while ensuring high data consistency and repeatability.

Unlike conventional laboratory testing platforms that rely only on solar simulators, this system operates directly in natural outdoor environments. It continuously monitors the real power generation performance of photovoltaic devices while recording environmental conditions such as temperature, humidity, and solar irradiance, allowing researchers to correlate device performance with real environmental stress factors.

The system adopts a dual architecture consisting of an outdoor test cabinet and an indoor monitoring workstation. This structure allows operators to conduct long-term stability tests in outdoor conditions while remotely monitoring test progress, reviewing data, and managing system operations from an indoor computer.

Outdoor Multi-Channel PV Module Aging Test SystemOutdoor PV Module Aging Test System

Product Functions

Multi-Channel Outdoor Parallel Testing

The system adopts a high-efficiency multi-channel testing architecture that supports simultaneous testing of multiple photovoltaic modules. In the standard configuration, the system provides 8 independent test channels, and each channel supports 8-point relay scanning, allowing a large number of samples to be monitored in a single experiment.

This design significantly increases testing throughput and shortens experimental cycles, making the system ideal for photovoltaic material screening, module comparison, and reliability studies.

Electrical Testing Capability

ItemSpecification
Test Channels8 Channels
Points Per Channel8 Points
Voltage Range1–18 V
Current Range5 μA – 1 A
Measurement Accuracy0.1%
Max Channel Power10 W per Channel

The platform supports both small photovoltaic devices and mini-modules, and it is compatible with glass substrate and flexible thin-film solar cells.

Supported Device Specifications

ItemSpecification
Material TypeGlass or Flexible Thin-Film Solar Cells
Thickness Range1–7.0 mm
Small Device Size≤25×25 mm
Module Size≤150×150 mm
Fixture TypeCustom 8-position box or lead-wire configuration

Multi-Channel Photovoltaic Module Test System

Comprehensive IV and MPPT Testing

The system supports complete I-V characterization and MPPT tracking under natural sunlight conditions. Multiple scanning modes are available, including forward scan, reverse scan, and multi-point fitting methods.

Each channel can operate independently, allowing flexible testing strategies for different photovoltaic devices within the same experiment.

Supported MPPT Algorithms

AlgorithmFunction
Perturb and Observe (P&O)Standard MPPT tracking
Incremental ConductanceHigh-precision dynamic tracking
Constant Voltage MethodFixed operating point verification

Monitored Electrical Parameters

Data Type
Lux
Voc
Isc
Fill Factor
Conversion Efficiency
Maximum Power
Maximum Current
Maximum Voltage
Series Resistance
Shunt Resistance

These parameters allow researchers to accurately evaluate photovoltaic device performance and monitor degradation trends during long-term outdoor aging experiments.

Outdoor Multi-Channel PV Module Aging Test System

Outdoor PV Module Aging Test System

Environmental Monitoring System

To ensure accurate correlation between photovoltaic performance and environmental conditions, the system integrates a comprehensive environmental monitoring subsystem.

Key environmental variables such as temperature, humidity, and solar irradiance are continuously recorded during testing. These data help researchers better understand the impact of environmental stress on photovoltaic module degradation.

Environmental Monitoring Specifications

ParameterSpecification
Temperature Monitoring4 Channels
Temperature Range-40°C to 100°C
Temperature Accuracy0.1°C
Humidity Range5–100 RH%
Humidity Accuracy0.1 RH%
Illuminance Range0–200,000 Lux
Irradiance Accuracy0.1 W/m²
Sampling Frequency5–10 Minutes

The system can display real-time environmental curves and calculate accumulated irradiance values, which are essential for long-term photovoltaic aging analysis.

Multi-Channel Photovoltaic Module Test System

Outdoor Multi-Channel PV Module Aging Test System

Intelligent Software and Data Management

The system is equipped with an intelligent software platform developed specifically for photovoltaic outdoor testing. The software supports automated testing workflows, real-time monitoring, and long-term data storage.

Software Capabilities

FunctionDescription
Multi-channel IV TestContinuous scanning and scheduled testing
Multi-channel MPPT TrackingReal-time power monitoring
Temperature MonitoringReal-time curve display
Automatic Data StorageTimed saving and automatic naming
Remote MonitoringIndoor workstation supervision
Data ExportSupports independent or merged channel export
Alarm SystemAutomatic abnormal status warning

The system supports 24-hour continuous operation, making it ideal for long-term outdoor aging tests and reliability evaluation studies.

Outdoor PV Module Aging Test System

Features

High-Throughput Testing

The system supports 8 channels × 8 testing points, enabling up to 64 test positions in a single testing cycle. This greatly improves testing efficiency for photovoltaic material development and module comparison.

Real Outdoor Performance Validation

By performing tests directly under natural sunlight, the system provides realistic photovoltaic performance data that more accurately reflects actual field operating conditions.

Fully Automated Operation

Automated relay switching, data acquisition, and remote monitoring enable unattended testing, reducing labor requirements and improving data reliability.

Modular Customization

Both hardware and software are designed with a modular architecture, allowing the system configuration to be customized according to different research needs.

Reliable Service Support

The product includes 12 months warranty, lifetime maintenance, 24-hour response, and rapid on-site service support.

Application Range

The Outdoor Multi-Channel PV Module Aging Test System is widely used in:

  • Outdoor photovoltaic power generation performance monitoring

  • Perovskite solar cell material screening

  • Photovoltaic module reliability testing

  • Long-term stability and degradation studies

  • Thin-film and flexible photovoltaic device validation

  • University laboratories and photovoltaic research institutes

  • Pilot production lines and industrial R&D centers


  • How long does it take from equipment ordering to official production when cooperating with Locsen?

    The overall timeline varies depending on equipment specifications and production line scale. For standalone equipment, standard models require a 45-day manufacturing cycle, with total duration (including shipping and installation) of approximately 60 days. Customized equipment requires an additional 30 days based on technical requirements. For complete line solutions: • 100MW-level production lines require ~4 months for planning, equipment manufacturing, installation, and commissioning • GW-level production lines require ~8 months We provide detailed project schedules with dedicated managers ensuring seamless coordination. Example: A client's 1GW perovskite production line was completed 15 days ahead of schedule through parallel equipment manufacturing and facility construction.
  • Does Locsen offer suitable equipment and partnership solutions for startup perovskite companies

    Locsen offers a "Phased Partnership Program" specifically designed for perovskite startups. For the initial R&D phase, we provide compact pilot-scale equipment (e.g., 10MW laser scribing systems) bundled with essential process packages to facilitate technology validation and product iteration. During scale-up phases, startups qualify for upgrade benefits: • Core modules from pilot equipment can be traded in with value deduction toward production-line machinery • Optional technical collaboration including process development support and experimental data sharing This program has successfully enabled multiple startups to transition smoothly from lab to pilot production while mitigating early-stage investment risks.
  • Can Locsen's equipment handle perovskite solar cells of varying sizes? What is the maximum supported dimension?

    Locsen's laser equipment features exceptional size compatibility, capable of processing perovskite solar cells ranging from 10cm×10cm to 2.4m×1.2m. For oversized cell processing (e.g., 12m×2.4m rigid substrates), we offer customized gantry-type laser systems with multi-laser-head synchronization to ensure both precision and throughput. • Proven Performance: Successfully processed 1.2m×0.6m cells with industry-leading scribing accuracy (±15μm) and uniformity (>98%) • Modular Design: Swappable optical modules adapt to varying thicknesses (0.1-6mm) • Smart Calibration: AI-assisted real-time beam alignment compensates for substrate warpage
  • Does Locsen provide tailored laser solutions for all key production stages of perovskite solar cells?

    Yes, Locsen provides comprehensive laser processing solutions covering the entire perovskite solar cell production chain: P0 Laser Marking: For cell identification post-film deposition P1/P2/P3 Laser Scribing: Precision patterning of • Transparent conductive layers (P1) • Perovskite active layers (P2) • Back electrodes (P3) P4 Edge Isolation: Micron-level edge trimming to prevent short-circuiting Tandem Cell Modules: Dedicated laser etching systems for multi-material layer processing Our integrated equipment ecosystem ensures all laser processing requirements are met with: • ≤20μm alignment accuracy across layers • Thermal Affect Zone controlled under 5μm • Modular platforms supporting R&D to GW-scale production
  • What composition tolerance ranges do Locsen's tools support for variant perovskite formulations?

    Locsen's laser systems demonstrate exceptional adaptability to diverse perovskite compositions. • Preloaded Parameters: Optimized settings for mainstream formulations (e.g., FAPbI₃, CsPbI₃) in the laser recipe library enable instant operator access • R&D Support: For novel compositions (e.g., Sn-based perovskites), our team delivers: Custom wavelength/fluence calibration within 72 hours Performance validation ensuring <1% PCE degradation post-processing • Smart Compensation: On-board spectroscopy modules monitor reflectivity in real-time, automatically adjusting: Pulse duration (20-500ns) Beam profile (Top-hat/Gaussian) Energy density (0.5-3J/cm²) Technical Highlights: ▸ Tolerance for ±15% stoichiometric variation in Pb:Sn ratios ▸ Support for 2D/3D hybrid phase patterning ▸ Non-contact processing avoids cross-contamination

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