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LED Solar Simulator

LED simulator delivers precise AM1.5G output with stable irradiance. Adjustable intensity ensures flexible testing for PV materials. Real-time LED temperature control maintains consistent light quality. Clean interface enables easy spectral and irradiance adjustments.
  • Le Cheng
  • Shanghai
  • Three months
  • Fifty sets within the year

Product Description

The LED Solar Simulator (Model LED-AAA-100S) is a high-precision illumination system engineered to reproduce the AM1.5G solar spectrum for photovoltaic testing. It provides stable irradiance, adjustable intensity, and micro-level spectral tuning, making it suitable for perovskite, silicon, thin-film, and tandem cell research.

The simulator delivers controlled irradiance from 10%–120%, with fine adjustments in 1% steps. It supports AM0, AM1.5, and AM1.5G spectral modes and offers real-time LED temperature monitoring to ensure stable optical performance. Designed for laboratory, production, and reliability testing, the system features a smart UI for irradiance tuning, spectrum control, LED diagnostics, system settings, and flash-duration configuration.

Solar Spectrum Reference Table

SpectrumDescriptionIrradiance
AM0Extraterrestrial spectrum1353 W/m²
AM1.5Solar spectrum at 48.2° zenith1000 W/m²
AM1.5GASTM standard global spectrum1000 W/m²

The LED module is stabilized using a water-cooling system, ensuring output consistency during long-duration exposure and protecting the optical engine from thermal drift.

Product Advantages

1. High-Stability Solar Simulation

The LED-AAA-100S meets IEC 60904-9 standards for spectral match, uniformity, and temporal stability. It achieves A-grade or A+-grade performance depending on configuration. Adjustable irradiance enables precise calibration for PV characterization.

IEC Classification Table

GradeSpectral MatchUniformityInstability
A+0.875–1.125≤1%0.25–1%
A0.75–1.25≤2%0.5–2%
B0.6–1.4≤5%2–5%
C0.4–2.0≤10%≤10%

The system’s irradiance tuning wheel allows quick adjustments, while LED parameter loading ensures accurate and repeatable output for every measurement.

2. Intelligent Control & Spectral Adjustment

The simulator features a structured UI with modules for LED temperature, irradiance tuning, and spectrum calibration. Spectrum adjustments include user-level tuning and a built-in factory reset function.

Control Functions Table

FeatureDescription
Temperature MonitoringDisplays real-time LED temperature
Irradiance Control10–120% adjustable, 1% step
Spectrum TuningUser-level micro adjustments; restore presets
LED Circuit TestAutomatic detection & error feedback
Flash DurationCustomizable, minimum 100 ms
LanguageEnglish / Chinese

This makes the device suitable for multi-scenario testing, including flash mode, continuous mode, and calibration mode.

3. Reliable Cooling & Long-Term Operation

The LED simulator uses a water-cooled thermal management system to maintain stable operating conditions.
It is optimized for cleanroom or controlled laboratory environments to prevent dust-induced output drift.

Cooling & Maintenance Table

ItemRequirement
Cooling SystemWater cooling
Temperature Stability±1°C
Water ChangeEvery 6 months
LED Lifetime10,000 hours
CleanlinessLow-dust environment recommended

Application Range

This simulator is ideal for:

  • Efficiency testing of PV cells under AM1.5G standard

  • Perovskite / silicon / CIGS / CdTe / tandem research

  • Flash IV measurements and irradiance calibration

  • Reliability studies & light-soaking experiments

  • Production-line sampling and quality verification

  • Academic laboratories and R&D centers

Key Technical Summary Table

CategorySpecification
ModelLED-AAA-100S
Spectrum ModesAM0 / AM1.5 / AM1.5G
Irradiance Range10–120%, 1% increments
Standard Output1000 W/m²
Uniformity≤2%
Temporal Instability≤0.5–2%
CoolingWater cooling
Flash Duration≥100 ms
LED Lifetime10,000 h
Spectrum ControlAdjustable + factory presets
EnvironmentControlled cleanroom recommended

Accessories

No.NameQtyUnitRemarks
1LED Light Source1set
2Power Supply Cabinet1set
3Constant Temperature Chiller1setWith water pipes
411-core Connection Cable (with aviation connector)1pc
5RS485 Data Cable1pc
62 kW Isolation Transformer1set
7Power Cord2pcs
8Certificate of Conformity1copy
9User Manual1copy
10Warranty Card1copy
11Spectrum Test Report1copy


  • How long does it take from equipment ordering to official production when cooperating with Locsen?

    The overall timeline varies depending on equipment specifications and production line scale. For standalone equipment, standard models require a 45-day manufacturing cycle, with total duration (including shipping and installation) of approximately 60 days. Customized equipment requires an additional 30 days based on technical requirements. For complete line solutions: • 100MW-level production lines require ~4 months for planning, equipment manufacturing, installation, and commissioning • GW-level production lines require ~8 months We provide detailed project schedules with dedicated managers ensuring seamless coordination. Example: A client's 1GW perovskite production line was completed 15 days ahead of schedule through parallel equipment manufacturing and facility construction.
  • Does Locsen offer suitable equipment and partnership solutions for startup perovskite companies

    Locsen offers a "Phased Partnership Program" specifically designed for perovskite startups. For the initial R&D phase, we provide compact pilot-scale equipment (e.g., 10MW laser scribing systems) bundled with essential process packages to facilitate technology validation and product iteration. During scale-up phases, startups qualify for upgrade benefits: • Core modules from pilot equipment can be traded in with value deduction toward production-line machinery • Optional technical collaboration including process development support and experimental data sharing This program has successfully enabled multiple startups to transition smoothly from lab to pilot production while mitigating early-stage investment risks.
  • Can Locsen's equipment handle perovskite solar cells of varying sizes? What is the maximum supported dimension?

    Locsen's laser equipment features exceptional size compatibility, capable of processing perovskite solar cells ranging from 10cm×10cm to 2.4m×1.2m. For oversized cell processing (e.g., 12m×2.4m rigid substrates), we offer customized gantry-type laser systems with multi-laser-head synchronization to ensure both precision and throughput. • Proven Performance: Successfully processed 1.2m×0.6m cells with industry-leading scribing accuracy (±15μm) and uniformity (>98%) • Modular Design: Swappable optical modules adapt to varying thicknesses (0.1-6mm) • Smart Calibration: AI-assisted real-time beam alignment compensates for substrate warpage
  • Does Locsen provide tailored laser solutions for all key production stages of perovskite solar cells?

    Yes, Locsen provides comprehensive laser processing solutions covering the entire perovskite solar cell production chain: P0 Laser Marking: For cell identification post-film deposition P1/P2/P3 Laser Scribing: Precision patterning of • Transparent conductive layers (P1) • Perovskite active layers (P2) • Back electrodes (P3) P4 Edge Isolation: Micron-level edge trimming to prevent short-circuiting Tandem Cell Modules: Dedicated laser etching systems for multi-material layer processing Our integrated equipment ecosystem ensures all laser processing requirements are met with: • ≤20μm alignment accuracy across layers • Thermal Affect Zone controlled under 5μm • Modular platforms supporting R&D to GW-scale production
  • What composition tolerance ranges do Locsen's tools support for variant perovskite formulations?

    Locsen's laser systems demonstrate exceptional adaptability to diverse perovskite compositions. • Preloaded Parameters: Optimized settings for mainstream formulations (e.g., FAPbI₃, CsPbI₃) in the laser recipe library enable instant operator access • R&D Support: For novel compositions (e.g., Sn-based perovskites), our team delivers: Custom wavelength/fluence calibration within 72 hours Performance validation ensuring <1% PCE degradation post-processing • Smart Compensation: On-board spectroscopy modules monitor reflectivity in real-time, automatically adjusting: Pulse duration (20-500ns) Beam profile (Top-hat/Gaussian) Energy density (0.5-3J/cm²) Technical Highlights: ▸ Tolerance for ±15% stoichiometric variation in Pb:Sn ratios ▸ Support for 2D/3D hybrid phase patterning ▸ Non-contact processing avoids cross-contamination

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